(TD-7200-00) EXAM

UNIVERSAL TEST BENCH
FOR COMMON RAIL PUMPS

OUS Exam is a specialized test bench designed for comprehensive testing of common rail pumps, from passenger vehicles to heavy-duty applications. Built around our unique testing methodology, it enables precise evaluation of pump performance, fast fault identification, and reliable verification of key components. With stable pressure control and structured test procedures, OUS Exam provides workshops with a powerful and dependable solution for professional pump diagnostics and repair.

Ek bilgi

Dimensions (WxDxH)

1115x683x1455

Weight

430 kg Netto

Power supply

380V 50/60 Hz, 3 phases
220V 50/60 Hz, 3 phases (optional)

Motor power

7,5 kW, controlled by inverter

Max high pressure

2000 bar / 2500 bar (optional)

Supply pressure

0 – 6 bar

Test oil tank

22 l

Lubrication oil tank

5 L (optional)

SPECIFICATION

Dimensions (WxDxH)

1350 x 683 x 1455 mm

Weight

430 kg Net

Power supply

380V 50/60 Hz, 3 phases

Maximum Current

32А

Motor power

7,5 kW, controlled by inverter

Maximum motor rotation

2500 rpm

Max high pressure

2500 bar

Supply pressure

0 – 6 bar

Test oil tank

42 l

Lubrication oil tank

Measured pump delivery volume

0,1 – 500 l/h

Measured pump backflow volume

0,1 – 500 l/h

BASIC FEATURES

  • Common rail pumps testing
  • I-Art pressure sensors and rail pressure sensors testing

  • Automatic cooling/heating system for test oil temperature control

OPTIONAL FEATURES

  • Sensored pumps testing (DHP1.1, HP0, HP5..7, CAT, CP2, etc) (learn more)
  • Lube oil system for heavy duty pumps (learn more)

INCLUDED ACCESSORIES

  • TD-7000-0XX Set of pipes, flanges and couplings for common passenger CR pumps
  • TD-7000-1XX Set of cables for CR pumps

FEATURES

DESIGN

  • Compact design of test benches
  • Comfortable chamber for testing the pumps with lightweight protective cover
  • Convenient and easy access to the tested pumps
  • Pump flange holder rotates by 360° for easy assembly and disassembly of the couplings
  • Adapter flange rotates to get optimal orientation of the CR pump
  • Drawers for storage of Test bench accessories and special tools
  • Pull-out shelf for a computer keyboard and mouse
  • Air gun is located in the test chamber
  • Retractable Test Oil tank for it easy filling, emptying and cleaning
  • Separate tank (3 liters capacity) for dirty Test oil
  • Two fuel supply pumps with total capacity of over 300 liters / hour for pumps testing
  • Automatic regulation of the test oil supply pressure in the range of 0 … 6 bar
  • Separate cooling circuit of the Main Rail to extend the life of a Pressure Control Valves (PCV)
  • User friendly Windows-based multilingual interface
  • Detailed guideline of installation and testing procedures
  • Full digital control over test bench functions
  • Constant updates of database

MEASUREMENT SYSTEMS

  • Flowmeter to test pumps with a measuring range 2 … 500 l / h
  • High pressure sensor with a range of 100 … 2500 bar
  • Digital test oil pressure sensors

– To measure the pressure / vacuum of test oil between the tank and CR pump with a range of -1..9 bar

– To measure the Transfer pump pressure of CR pump with a range of 0..16 bar

– To measure the pressure / vacuum of CR pump with a range of -1..9 bar

PUMP TESTING FEATURES

  Special unique detailed pump testing procedure that allows to easily find failed components:

  1. Pump installation and filling procedure
  2. Lapping process
  3. Check for leaks and abnormal noise
  4. Transfer pump test
  5. Venturi valve test (for DELPHI pumps only)
  6. Cranking mode
  7. Pumping element test
  8. Stepwise-increasing pressure test
  9. Comparative performance test
  10. Volume Control Valve test (for all type of MPV (ZME), IMV, VCV, SCV)
  11. Pressure limiter test (for DELPHI & NEW CONTINENTAL pumps only)
  12. Absolute performance test according to the original test parameters
  13. Zero delivery test
  14. Pressure Control Valve test (for BOSCH CP1S & OLD SIEMENS pumps only)

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(TD-7200-00) EXAM

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