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(TD-7000-00) EXPERT
(TD-7000-00) EXPERT - Image 2
(TD-7000-00) EXPERT - Image 3

(TD-7000-00) EXPERT

UNIVERSAL TEST BENCH
FOR COMMON RAIL SYSTEMS

OUS Expert is a versatile test bench designed for reliable testing of common rail injectors and pumps. With multi-channel injector testing, stable pressure control, and support for key rail components, it is a practical solution for workshops that need accurate diagnostics and everyday efficiency.

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Ek bilgi

SPECIFICATION

Dimensions (WxDxH)

1660 x 683 x 1455 mm

Weight

480 kg Net

Power supply

380V 50/60 Hz, 3 phases

Maximum Current

32А

Motor power

7,5 kW, controlled by inverter

Maximum motor rotation

2500 rpm

Injector holders

6

Max high pressure

2000 bar / 2500 bar (optional)

Supply pressure

0 – 6 bar

Test oil tank

42 l

Lubrication oil tank

5 l (optional)

Measured pump delivery volume

0,1 – 500 l/h

Measured pump backflow volume

0,1 – 500 l/h

Measured injector delivery volume

0,3 – 350 ml/min

BASIC FEATURES

  • Common rail pumps testing
  • Common rail injectors testing (up to 6 channels)
  • Bosch electromagnetic injectors IMA coding
  • Bosch piezo injectors ISA/IMA coding
  • Denso electromagnetic and piezo injectors QR coding
  • Siemens/Continental piezo injectors IIC coding
  • NOP and MST measuring
  • 4-pin CRIN 4.2 injector testing

  • I-Art pressure sensors and rail pressure sensors testing

  • Automatic cooling/heating system for test oil temperature control

OPTIONAL FEATURES

  • Control of electrical parameters of electromagnets and piezo actuators of injectors. (learn more)
  • High pressure valve (PCV) and rail testing (learn more)
  • Delphi C2i/C3i/C4i injectors coding (learn more)
  • Sensored pumps testing (DHP1.1, HP0, HP5..7, CAT, CP2, etc) (learn more)
  • Lube oil system for heavy duty pumps (learn more)

INCLUDED ACCESSORIES

  • TD-7000-0XX Set of pipes, flanges and couplings for common passenger CR pumps
  • TD-7000-1XX Set of cables for CR pumps
  • TD-7000-2XX Set of return pipes for CR injectors
  • TD-7000-3XX Set of cables for CR injector

FEATURES

DESIGN

  • Compact design of test benches
  • Separate comfortable chambers for testing the pumps and injectors with lightweight protective cover
  • Convenient and easy access to the tested pumps and injectors
  • Pump flange holder rotates by 360° for easy assembly and disassembly of the couplings
  • Adapter flange rotates to get optimal orientation of the CR pump
  • Drawers for storage of Test bench accessories and special tools
  • Pull-out shelf for a computer keyboard and mouse
  • Air gun is located in the test chamber
  • Retractable Test Oil tank for it easy filling, emptying and cleaning
  • Separate tank (3 liters capacity) for dirty Test oil
  • Two fuel supply pumps with total capacity of over 300 liters / hour for pumps testing
  • Automatic regulation of the test oil supply pressure in the range of 0 … 6 bar
  • Automatic vacuum creation in the back leak channel during the coding of DELPHI injectors
  • Separate cooling circuit of the Main Rail to extend the life of a Pressure Control Valves (PCV)
  • User friendly Windows-based multilingual interface
  • Detailed guideline of installation and testing procedures
  • Full digital control over test bench functions
  • Constant updates of database

MEASUREMENT SYSTEMS

  • Electronic measuring system to test injectors with a measuring range of 0.1 … 360 mm³ / stroke
  • Flowmeter to test pumps with a measuring range 2 … 500 l / h
  • High pressure sensor with a range of 100 … 2500 bar
  • Digital test oil pressure sensors

– To measure the pressure / vacuum of test oil between the tank and CR pump with a range of -1..9 bar

– To measure the Transfer pump pressure of CR pump with a range of 0..16 bar

– To measure the pressure / vacuum of CR pump with a range of -1..9 bar

PUMP TESTING FEATURES

  Special unique detailed pump testing procedure that allows to easily find failed components:

  1. Pump installation and filling procedure
  2. Lapping process
  3. Check for leaks and abnormal noise
  4. Transfer pump test
  5. Venturi valve test (for DELPHI pumps only)
  6. Cranking mode
  7. Pumping element test
  8. Stepwise-increasing pressure test
  9. Comparative performance test
  10. Volume Control Valve test (for all type of MPV (ZME), IMV, VCV, SCV)
  11. Pressure limiter test (for DELPHI & NEW CONTINENTAL pumps only)
  12. Absolute performance test according to the original test parameters
  13. Zero delivery test
  14. Pressure Control Valve test (for BOSCH CP1S & OLD SIEMENS pumps only)

INJECTOR TESTING FEATURES

  • Easy and comfortable installation and fixing of CRI and CRIN injectors, PCVs and rails to the injectors holder with special adapters
  • Only one universal nozzle adapter is a suitable for all nozzle tip diameters and for all types of nozzle nuts
  • Injectors Holder is rotated from the vertical to the horizontal plane with ability to fix in any intermediate position for easy connection of HP pipes, back leak pipes and cables
  • Built in response time sensor

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